Here’s How You Can Order The Right Type And Quantity Of Pallet Racks For Your Warehouse

November 4, 2020

Warehouse management is crucial for the progression of marketing in a company. Every warehouse warrants different types of pallet racking systems according to the size and usage of the product, and they constitute the building blocks of storage. The selection of pallets and racks depends mainly on the space and product to be stored.

Racking system and its importance

They are storage solutions at multiple levels to optimize stocks and stack them adequately. Efficient racking systems not only save you space but also cuts back on energy wastage, workers safety, operational and labour costs. Assessment of measurements and calculation is required to fit the pallet properly into the racking system. It is essential to know what material of pallet and racking system your product is going to need instead of generalizing the standard and quality of a pallet.

For selecting the right pallet for your warehouse, consider the following factors.

1. Product Size

Without knowing the actual size of the product, the racks might end up either consuming more space or providing less than what is required. Ultimately it fails to solve the purpose. Pallets should also be designed according to the size of the racks. The importance of pallet racks for warehouse storage is immense.

2. Weight

The weight of each of the pallets loading into the racks should be noted. Heavy weighing pallets can breach the safety limits and can become dangerous to the working population and the other racks as well. Make material handling easy with pallet racks.

3. Material

Depending on the weight, temperature, conductivity and volume of the product the materials of the pallets also change. There are a number of materials from which pallets can be made like wood, plastic, pre-galvanised metals, or corrugated paper. The material should be non-malleable, free from rusting, long-lasting and durable.

4. Ceiling Height

Taller the ceiling more space can be made with the racks. However, the material should be made very strong and stable to minimize damage to both the stock and the labourers. While stacking the fast-selling products need to be placed at a lower level, slow-moving products can be placed horizontally at a higher place. There must be a minimum of 6” clearance gap between top racks and the next level of beam.

5. Beam Size

The beam is the base of your pallets and the size of the beam determines how many pallets can be placed per beam. Stronger the beam the more stable pallets would be. This length is measured in inches. Upgrade your pallet racking system based on the beam size.

6. Floor and storage utilization

Ideal racking systems give the maximum percentage of utilization of both floor and storage.  Label warehouse racks for hassle-free storage.

7.  Budget

It is better to have an estimated budget before you start working on the system. More money doesn’t necessarily mean good quality.


Storage is as important as the product itself and the racking system plays a vital role in optimizing the given space to align the goods adequately. The above-mentioned pointers will help you to create an ideal warehouse racking system.